POWER PLANT
OPERATION & MAINTENANCE

SERVICES

30% Faster
Turnaround Time
vs. OEM
Benchmark
30% Cost Reduction with Technology, Maintaining Reliability until the next Overhaul
Timely Deployment Manpower (Access to Multiple PRs & CDC) and On-Time Delivery of Spare Parts
Optimize
Spares List
to Reduce Cost
with
Technology
Comprehensive Support On-site, Off-site, and Remote
12-Month
Workmanship
Warranty and
Standard 6 Months
Warranty on
Spare Parts
Access to Specialized
Tools such as Chris
Marine Cylinder Liner
Honing, Valve Seat
Machining Tool
Adherence to
OEM Standards
and Access to
Genuine
Spares Parts
Detailed
Work Completion
Report

Introduction

Power plants are the backbone of industries such as steel, mining, oil and gas, and manufacturing, providing the energy required for seamless operations. A reliable energy supply is essential to ensure uninterrupted production, making uptime a critical factor for operational efficiency and meeting industry demands. Any downtime can disrupt workflows, result in significant financial losses, pose safety risks, and delay critical processes.

Regular maintenance of power plant assets is vital to achieving optimal performance. Proper upkeep extends equipment lifespan, minimizes unexpected failures, and enhances safety standards. By adopting a proactive maintenance approach, industries can maximize efficiency, reduce operational risks, and ensure sustainable energy generation to support growth and productivity.

At Neptunus, we bring over three decades of expertise in delivering customized solutions for power plant operations and maintenance. Having started our journey in power plant services, we have extensive experience in repairing and overhauling diesel generators, emergency generators, and black-start generators. Our team of 20+ experts is proficient in handling various makes and models, offering tailored services to meet your specific needs across 20+ countries.

We have delivered repair and overhaul services across power plants in India and internationally, including regions such as Africa (including Nigeria), South Asia, the Middle East, Europe, and South America.

With our expertise and unwavering commitment, Neptunus is dedicated to optimizing the performance of your power plant while minimizing operational disruptions. Based on your specific needs, we provide tailored support in the following ways:
We improve efficiency by prioritizing critical tasks using time-based maintenance strategies. This structured approach ensures that essential components receive attention first, reducing downtime and increasing productivity.
We help you shift from time-based maintenance to condition-based maintenance, enabling maintenance activities to be performed based on the actual need for an overhaul. This transition offers several advantages, including higher uptime, prevention of engine breakdowns, reduced maintenance costs, and greater reliability of your power plant assets.

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Challenges in Operations and Maintenance

A shortage of skilled personnel leads to operational inefficiencies and increased downtime, negatively affecting productivity.
Delayed availability of spares often results in excess inventory, blocking cash flow and creating operational bottlenecks.
Outsourcing both spares and skilled manpower results in inflated operational costs and logistical challenges.

Inconsistent workflows and inefficient processes hinder optimal power generation, necessitating streamlined operations.

Why choose Neptunus?

3 Decades of
Service Excellence
Engine & Propulsion
End-to-End Solutions
2500+ Sucessfull Projects
Delivered Worldwide
Trusted by 100+
Satisfied Customers
Dedicated Experts to
Address Emergencies

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Our Holistic Operations and Maintenance Approach

We install advanced Engine Monitoring Systems and Oil Quality Management Solutions to ensure optimal engine health. These systems help identify potential issues at the earliest stage, allowing for timely resolutions. Additionally, the OQMS monitor and filter lube oil, which extend the lifespan of critical engine components and improve overall asset durability.

Engine Reliability Solution For Power Plant

Our team continuously monitors engine performance remotely, identifying any anomalies or irregularities. When deviations are detected, we promptly communicate with your on-ground staff, ensuring swift corrective actions are taken to maintain operational efficiency.
To complement the insights provided by monitoring tools, our OEM-trained engineers conduct periodic manual inspections. These inspections confirm the condition reported by the system and provide additional assurance of the engine’s health and performance.
We provide detailed monthly reports outlining the key aspects of each engine’s current condition. These reports offer valuable insights into engine performance, helping your technical team plan maintenance activities effectively.
Based on running hours and performance data, we plan and execute scheduled overhauls. This includes pre-arranging spare parts and manpower to ensure maintenance is completed efficiently, minimizing downtime and maximizing engine reliability.

Repair And Overhaul Services for Power Plant

Spare Parts Services For Power Plant

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