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JACK-UP RIG
REPAIR & OVERHAUL
SERVICES

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30% Faster
Turnaround Time
vs. OEM
Benchmark
30% Cost Reduction with Technology, Maintaining Reliability until the next Overhaul
Timely Deployment Manpower (Access to Multiple PRs & CDC) and On-Time Delivery of Spare Parts
Optimize
Spares List
to Reduce Cost
with
Technology
Comprehensive
Support On-site,
Off-site, Remote,
including
Riding Squad
12-Month
Workmanship
Warranty and
Standard 6 Months
Warranty on
Spare Parts
Access to Specialized
Tools such as Chris
Marine Cylinder Liner
Honing, Valve Seat
Machining Tool
Adherence to
OEM Standards
and Access to
Genuine
Spares Parts
Detailed
Work Completion
Report
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Introduction

Jack-up rigs, essential for offshore drilling operations, require regular repair, overhaul, and maintenance to ensure their structural integrity, longevity, and operational efficiency. These activities are critical in sustaining rig performance, preventing catastrophic failures, and ensuring compliance with safety regulations. Routine maintenance tasks such as inspections, corrosion control, and equipment upgrades help identify weaknesses and promptly address them before they escalate into major issues.

The key benefits of regular maintenance for jack-up rigs include enhanced safety for personnel and equipment, reduced downtime through efficient scheduling of maintenance activities, and long-term cost-effectiveness by extending the rig’s operational lifespan and minimizing unplanned repairs. By investing in proactive maintenance, operators can optimize rig performance, reduce operational costs, and maintain a competitive edge in the industry.

Neptunus specializes in repair and overhaul, inspection, and troubleshooting services for the assets like engine, auxiliary engine, emergency genset of jack-up rigs. Our expertise extends across various ports in India and internationally, covering regions such as Africa (including Nigeria), South Asia, the Middle East, Europe, and South America.

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Challenges in Jack-Up Rig Maintenance

  • 1. Harsh Environmental Conditions
  • Saltwater Exposure: Corrosion caused by constant exposure to saltwater and high humidity.
  • Extreme Temperatures: Temperature fluctuations affecting machine components and lubricants.
  • 2. Accessibility and Space Constraints
  • Limited Space: Compact layouts of equipment restrict maintenance and repair work.
  • Remote Locations: Transporting tools, spare parts, and personnel to offshore sites is challenging.
  • 3. Operational Demands
  • Continuous Operation: High uptime requirements limit opportunities for planned maintenance.
  • Load Variability: Equipment endures varying loads, especially during jacking operations and drilling activities.
  • 4. Complexity of Systems
  • Integration of Systems: Mechanical, hydraulic, and electronic systems require multidisciplinary expertise.
  • Precision Requirements: Critical components, such as jacking systems and BOP stacks, demand precise maintenance to ensure safety and efficiency.
  • 5. Health and Safety Risks
  • Hazardous Environments: Risks of working near flammable substances and high-pressure systems.
  • Height and Depth Challenges: Maintenance at significant heights or underwater adds complexity.
  • 6. Supply Chain Limitations
  • Spare Parts Availability: Sourcing and delivering parts to offshore rigs often involves delays.
  • Custom Components: Some equipment may require specially manufactured components.
  • 7. Regulatory and Compliance Requirements
  • Stringent Standards: Offshore rigs must comply with international safety and operational standards.
  • Documentation: Maintenance activities need thorough documentation and certification for audits.
  • 8. Skilled Workforce Shortage
  • Training Needs: Technicians must be trained in specialized rig equipment and offshore safety.
  • Retaining Talent: The demanding offshore environment leads to high turnover rates.
  • 9. Unpredictable Downtime
  • Unplanned Failures: Sudden equipment breakdowns lead to costly downtime.
  • Inspection Challenges: Identifying wear and tear in time-sensitive operations is difficult.

Why choose Neptunus?

3 Decades of
Service Excellence
Engine & Propulsion
End-to-End Solutions
2500+ Sucessfull Projects
Delivered Worldwide
Trusted by 100+
Satisfied Customers
Dedicated Experts to
Address Emergencies

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Our Holistic Maintenance Solutions for Jack-Up Rigs

  • Step 1: Set Up of Engine Condition Monitoring and Oil Quality Management
We implement advanced Engine Condition Monitoring Systems (ECMS) and Oil Quality Management Solutions to ensure thorough oversight of your engine performance. These technologies detect early signs of wear or damage, enabling timely interventions that reduce risks, improve component longevity, and maximize asset value.

Engine Reliability Solution For Jack-Up Rig

Engine Condition
Monitoring System
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Oil Condition
Monitoring System
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Kidney Loop
Filtration System
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  • Step 2: Continuous Monitoring and Issue Reporting
Our dedicated team monitors engine parameters in real-time, quickly identifying irregularities or malfunctions. These issues are immediately flagged and reported to your team for prompt action, ensuring uninterrupted operations.
  • Step 3: Performance and Condition Analysis
Tailored monthly reports provide comprehensive insights into engine condition and performance trends. These analyses help your technical staff optimize operations and enhance engine reliability for sustained performance.
  • Step 4: Routine Engine Inspections
Certified engineers from our team conduct regular engine inspections to confirm optimal performance. These inspections also validate that ongoing maintenance practices are aligned with performance goals.
  • Step 5: Scheduled Overhaul Management
We plan and execute overhauls based on engine usage data. By pre-arranging necessary parts and assigning skilled engineers, we streamline the overhaul process to minimize any disruption to your operations.

Engine Repair And Overhaul Services For Jack-Up Rigs

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Spare Parts Services For Jack-Up Rigs

Niigata Engine
Spare Parts
Read More
EMD Engine
Spare Parts
Read More
CAT Engine
Spare Parts
Read More
Yanmar Engine
Spare Parts
Read More
Warstila Engine
Spare Parts
Read More
MAN Engine
Spare Parts
Read More
Read More

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Neptunus Power Plant Services Pvt. Ltd.

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India

Neptunus Main Office

A 554/555, TTC Industrial Area,
MIDC Mahape, Navi Mumbai,
Maharashtra 400710, India.

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RAKEZ Al Mamourah Street,
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91400 Gometz-la-Ville,
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