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STEAM TURBINE CONDITION
MONITORING SYSTEM

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Eliminate
Breakdown
Prioritize
Maintenance
Basis Current
Requirement
Plan Maintenance
in Advance
Reduce Scope
of Maintenance
Basis Data
Extend
Turbine Life
Imagine having a crystal ball that reveals the innermost secrets of your steam turbine’s health. That’s exactly what Vib360’s Steam Turbine Condition Monitoring System offers. This groundbreaking single-sensor solution captures the unique vibrational fingerprint of your turbine, providing unparalleled insights into its performance and condition.

By harnessing advanced torsional analysis, Vib360 detects subtle changes in steam path efficiency, blade health, and rotor dynamics – all without invasive installations or complex sensor networks. This means you can identify potential issues before they escalate, prioritize maintenance based on actual needs, and extend the life of your valuable assets.

Approved by leading waste management firms and tested on over 500 turbines worldwide, our system is your key to unlocking optimal turbine performance. Whether you’re operating a single unit or managing a global fleet, this plug-and-play system adapts to your needs, providing real-time monitoring and actionable insights through a user-friendly dashboard.

Interested to know more?
Get on a Call with Our Expert for a detailed walkthrough of the Technology

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Steam Turbine Condition Monitoring System Installation

GAS-TURBINE-CONDITION-MONITORING-SYSTEM-SOLUTION-ARCHITECTURE
Steam Turbine Condition Monitoring System Installation
You’re not just monitoring your turbines – you’re revolutionizing your approach to maintenance, efficiency, and reliability. Say goodbye to unexpected breakdowns and hello to a new era of predictive excellence in steam turbine operations.

Why choose Neptunus?

3 Decades of
Service Excellence
Engine & Propulsion
End-to-End Solutions
2500+ Sucessfull Projects
Delivered Worldwide
Trusted by 100+
Satisfied Customers
Dedicated Experts to
Address Emergencies

Interested to know more?
Get on a Call with Our Expert for a detailed walkthrough of the Technology

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Features of Steam Turbine Condition Monitoring

  • Real-Time Monitoring
By continuously analyzing torsional signatures, it instantly detects emerging issues, enabling immediate action. This proactive approach minimizes downtime, reduces repair costs, and ensures peak performance, helping you make quick, informed decisions to maximize turbine efficiency and lifespan.
  • Predictive Maintenance
Shift from reactive to predictive maintenance. By analyzing vibrational patterns, it identifies potential issues before they become critical. This lets you schedule maintenance only when needed, reducing downtime, optimizing costs, and extending turbine life—all while maintaining peak operational efficiency.
  • Single-Sensor Simplicity
Vib360’s single-sensor design simplifies turbine monitoring. Unlike complex multi-sensor setups, it offers easy installation, reduced costs, and comprehensive data without compromising quality. Get powerful insights through one non-invasive sensor, combining simplicity with advanced analytics.
  • Turbine-Size Agnostic
No matter the turbine size, our system works seamlessly. From small industrial units to large power generators, it delivers consistent, high-quality insights across your entire fleet. Standardize monitoring for diverse operations with a flexible solution that adapts to your needs.
  • User-Friendly Dashboard
Its intuitive dashboard turns complex data into clear, actionable insights. Quickly assess turbine health, track performance trends, and identify issues—all in a user-friendly interface designed for both technicians and executives. Make confident decisions with ease.
  • Remote Monitoring Capabilities
Monitor your turbines anytime, anywhere with Vib360’s remote capabilities. Access real-time data across multiple sites, troubleshoot issues on the go, and enhance operational responsiveness—all from the convenience of your device.
  • No Historical Data Required
Our System works from day one—no historical data needed. Its advanced algorithms deliver immediate insights upon installation, ensuring fast implementation and effective monitoring for both new and existing turbines. Experience plug-and-play efficiency like never before.
  • Pinpoint Defect Detection
Its advanced torsional analysis detects defects with unmatched precision. By analyzing your turbine’s unique vibrational fingerprint, it identifies issues at their earliest stages, reducing repair costs, optimizing maintenance, and significantly extending operational life.

Insights From Vib360 Steam Turbine Condition Monitoring System

1. Health Indicators for the Turbine

Shaft Speed (RPM of shaft)

Shaft Health (Dynamic state of the shaft - include instability / erosion or damages to the blades.)

Regulations / Deviations (Deviation in Speed)

Misalignment (Misalignment in Turbine and attached gearbox)

Bearing Health(Shockss experienced / frictional loss in Journal bearings)

Combustion Kit (Quality of Injection and combustion (incase of Gas Turbines)

2. Alerts & Instructions

This information is a summary of recommended actions based on the nature of the operation for the operator to either be aware of or to act.

Red Triangle: Indicates exercising caution and watching related engine operation closely (pre-alert conditions).

Red Circle: Indicates the alert condition. You may need to understand the operating condition better if you need minor intervention or troubleshooting if the trend/engine dynamic behavior persists irrespective of load conditions.

3. Trends

The Trends tab is used to draw long-term trends (approx. 3- Months) for different indicators in required combinations.

4. Live Diagnostic Status

It indicates the processor status when processing the input right from data recording.

5. Signal Status

It indicates synchronization information between two sensors when needed.

6. Latest Reports

The last processed Report can be downloaded in different formats such as Graphic, Spreadsheet, Raw Data, and JSON text as seen below. For extensive downloading one can visit the “downloading” tab from the side bar.

FAQs

By detecting emerging defects early and enabling predictive maintenance, It helps you avoid unexpected breakdowns, optimize maintenance schedules, and extend turbine life, significantly reducing overall maintenance costs.
Our system starts providing actionable insights immediately after installation, allowing you to benefit from enhanced monitoring from day one.
While our system operates independently, it can complement your existing systems. Contact us to discuss integration possibilities for your specific setup.
We provide comprehensive support, including installation guidance, training, ongoing technical support, and regular system updates to ensure you get the most out of your Vib360 system.

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