OIL QUALITY
MANAGEMENT
SOLUTION
Oil Quality Management Solution by Neptunus
Oil Quality Management Solution (OQMS) is a comprehensive approach to maintaining clean and reliable oil for your equipment. OQMS is essentially about measuring and monitoring the quality of the oil and also continuously cleaning it to keep it free of contaminants and maintain its lubrication efficiency.
With our oil quality management solution, you can detect potential issues before they cause significant harm, ensuring the reliability of both your oil and your machine. By keeping your oil in optimal condition for longer periods, OQMS reduces costs and improves efficiency, ultimately increasing the longevity of the machine.
Benefits of Oil Quality Management Solution
Eliminate
Oxidation Sources
for Clean Oil
The oil quality management solution's to the lack of accurate
and reliable sensors, and the need for continuous data analysis to identify changes in oil quality.
Increased
Machinery
Life Span
It ensures the oil is of the highest, quality preventing premature
wear and tear on machinery and increasing its lifespan.
Prevention
of Costly
Repairs
By providing detailed oil quality data and remote accessibility
of oil health data, the solution helps to detect potential issues early, preventing costly repairs.
Enhanced Maintenance
and Oil Analysis
Capabilities
The system provides detailed oil quality data based on
several key oil quality indicators, improving maintenance practices and oil analysis capabilities.
Improved Machinery
Performance and
Reliability
With high-quality oil assurance, it helps to improve machinery
performance and reliability.
Extended
Oil Change
Intervals
The solution helps to achieve savings of up to 50% on the new
oil expenditure by safely extending oil change intervals beyond conventional norms.
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Why is Managing Oil Quality Important?
Your machinery and components last longer, when oil is cleaner
54% of the machine failures can be linked to improper lubrication. Clean oil = proper lubrication = less friction, wear & tear = lesser failure. Lesser failures lead to enhanced life of machinery & components!
The charts below shows the direct correlation between oil cleanliness and the resultant increase in machinery & component life (represented as MTBF – Mean Time Between Failure) These calculations are based on research data published by Noria Corp., USA which is a leading research and training organization in the field of oil management.
3 times increase in the life of hydraulics & diesel engine
by reduction in PARTICLE contamination
using the right oil cleaning solution
Example: For Diesel Engine, an improvement in cleanliness level from ISO 21/18 to 17/14 can lead to “3 TIMES” increase in it’s MTBF
5 times increase in the life of machinery & components
by reduction in MOISTURE contamination
using the right oil cleaning solution
Example: By reducing average moisture levels from 2500 ppm to 156 ppm, life (MTBF) of the machinery/component is extended by “5 TIMES”
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Key Challenges in Oil Quality Management
Bypass Oil Cleaning
Limitations
Bypass oil cleaning systems are designed to filter out from the
oil as it circulates through the system. However, relying solely on a bypass system to maintain oil cleanliness and quality standards can have limitations.
Nemesis of
Oil Management
Oil oxidation is the process by which oxygen reacts with the
hydrocarbons in the oil, leading to the formation of byproducts such as acids, sludge, and varnish. This process is the nemesis of oil management because it can reduce the performance and lifespan of the oil, as well as the equipment it lubricates.
Oil Oxidation
Consequences
The consequences of oil oxidation can be severe and can include
varnish formation, reduced load-bearing capacity, increased particulate matter, and greater wear and tear on equipment. Varnish is a particularly problematic byproduct of oil oxidation, as it can adhere to equipment surfaces, reducing their efficiency and causing them to malfunction.
Measuring Oil Quality:
Quantification Challenges
Traditional methods of oil quality assessment are
often subjective and rely on visual inspections or lab-based tests, which can be time-consuming and expensive.
Engine Failures Due to
Lubrication Issues
Approximately 56% of engine failures can be attributed to
lubrication-related problems. This highlights the critical role of proper oil quality management in preventing equipment breakdowns and costly repairs.
Early Detection of
Wear and Faults
Changes in oil quality can a serve as early indicators of engine wear
and emerging faults. However, effectively identifying and interpreting these changes requires consistent monitoring and analysis of oil conditions.
Costly Oil Changes
and Top-ups
Oil changes and top-ups are significant expenses in engine
maintenance. Blindly following running-hour-based oil change intervals without considering the actual oil quality can result in unnecessary costs, with expenditures on new oil potentially increasing by 50%.
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Calculate your Saving with OQMS
Requirements to set-up OQMS
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Features of the Oil Quality Management Solution
Simple
Installation
The solution's simple installation process makes it easy to
integrate into existing machinery setups.
Optimal Oil
Replacement Period
The system follows the optimal oil replacement period,
not based on OEM recommendations, ensuring optimal performance of the machinery.
Oil Quality
Data Summary
We offer detailed data on several key oil quality indicators,
giving users a complete picture of their machinery's oil health.
Remote Accessibility of
Oil Health Data
Our oil health monitoring system provides real-time
data for early detection and prevention of issues.
Real-Time Information
on Oil Health
Condition Monitoring System offer data on the condition
of the machinery in real-time, enabling quick identification of problems.
Continuous Oil Cleaning
and In-Depth Filtration
The solution's continuous oil cleaning and in-depth
filtration systems ensure that the oil remains clean and of high quality.
High-Quality
Oil Assurance
Our system gives assurance on the highest oil quality,
preventing premature wear and tear on machinery and increasing its lifespan.
Simple
Installation
The solution's simple installation process makes
it easy to integrate into existing machinery setups.
Optimal Oil
Replacement Period
The system follows the optimal oil replacement period,
not based on OEM recommendations, ensuring optimal performance of the machinery.
Oil Quality Data
Summary
We offer detailed data on several key oil quality
indicators, giving users a complete picture of their machinery's oil health.
Remote Accessibility Of
Oil Health Data
Our oil health monitoring system provides real-time data for
early detection and prevention of issues..
Real-Time Information
On Oil Health
Condition Monitoring System offer data on the condition
of the machinery in real-time, enabling quick identification of problems.
Continuous Oil Cleaning And
In-Depth Filtration
The solution's continuous oil cleaning and in-depth
filtration systems ensure that the oil remains clean and of high quality
High-Quality
Oil Assurance
Our system gives assurance on the highest oil quality,
preventing premature wear and tear on machinery and increasing its lifespan
Installation of an Oil Quality Management Solution
- 1 : Filtration System Installation
- 2 : Sensor Placement
- 3 : Connection to Display for Monitoring
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Get on a Call with Our Expert for a detailed walkthrough of the Technology
How does Oil Quality Management Solution works?
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- Step 7 :
You can also check out Vib360 Torquesense: Torque and Power Measurement System. The most important part of asset reliability management is on-time maintenance services. We offer Marine Engine and Propulsion System maintenance services with our expert service engineers. We offer maintenance, repair, and overhaul services (MRO) for the main engine, auxiliary engines, gensets, clutch, and gearbox.
With our maintenance service, we are also suppliers of spare parts for engines and propulsion systems. Check out our Niigata(OEM authorized), EMD(OEM authorized), and CAT engine spare parts offering here .