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ENGINE CONDITION
MONITORING SYSTEM

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Prevent
Unplanned
Breakdowns
Optimize
Maintenance
Scope
Reduce Fuel
Consumption and
Emissions
Enhance
Engine
Reliability
Class Approved
Extension on
Engine MTBO
Reduce
Cost of
Maintenance
The Vib360 Engine Condition Monitoring System revolutionizes maritime operations by offering unparalleled insight into engine health. With just two non-intrusive sensors, you’ll gain real-time visibility into emerging defects, enabling proactive maintenance and minimizing costly downtime. This advanced solution is designed for simplicity, allowing for easy installation on engines of any make or model with six or more cylinders.

By continuously monitoring machinery health, Vib360 empowers you to address potential issues swiftly, ensuring optimal performance and longevity of your fleet’s engines. The system’s remote monitoring capabilities consolidate data from all assets under a single command, streamlining oversight and control. With Vib360, you’re not just monitoring engines; you’re safeguarding your entire operation, reducing maintenance costs, and maximizing vessel uptime. Experience the peace of mind that comes with knowing your engines are under constant, intelligent surveillance, allowing you to focus on what matters most – running a successful business.
Engine Condition Monitoring System Installation
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Why choose Neptunus?

3 Decades of
Service Excellence
Engine & Propulsion
End-to-End Solutions
2500+ Sucessfull Projects
Delivered Worldwide
Trusted by 100+
Satisfied Customers
Dedicated Experts to
Address Emergencies

Install Vib360 ECMS to Overcome Following Challenges You Face Today

  • 1. Logistics and Supply Chain Issues for Spare Parts & Manpower:
maintenance well in advance, minimizing delays caused by supply chain disruptions or workforce availability.
  • 2. Unnecessary Spare Part Replacements Due to Time-Based Maintenance:
Transition to condition-based maintenance by identifying the exact state of your engine. Replace only the components that truly require attention, significantly reducing spare part usage and costs.
  • 3. Reliance on Certified Experts to Interpret Results:
Simplified, user-friendly interface with clear alert notifications and actionable steps eliminates the dependency on specialized expertise for result interpretation.
  • 4. Human Errors Leading to Operational Inefficiencies:
Leverage highly accurate, real-time monitoring to eliminate inefficiencies caused by human error during maintenance or diagnostics.
  • 5. Monitoring Engines of Different Makes and Models:
Access real-time health insights for all engines in your fleet, regardless of make or model, ensuring comprehensive and uniform monitoring.
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Features of Vib360 Engine Condition Monitoring

  • 1. Early Detection of Engine Defects:
The System works tirelessly to identify emerging defects in your engine components. This proactive approach allows you to address issues before they escalate into major problems, saving you significant time and money on repairs.
  • 2. Simple Setup with Two Non-Intrusive Sensors:
Two non-intrusive sensors makes installation a breeze without compromising engine integrity. ensures that your engine’s performance remains unaffected during monitoring, providing accurate data without any interference.
  • 3. Compatible with Any Engine Make or Model:
You can retrofit the system to engines of any make or model, regardless of age or design.
  • 4. No Historical Data Needed:
Start benefiting from advanced engine monitoring immediately upon installation, regardless of your engine’s age or previous maintenance records. The system quickly establishes a baseline and begins detecting anomalies, giving you instant insights into your engine’s health.
  • 5. In-Situ and Remote Monitoring:
Have the power to monitor your entire fleet from anywhere in the world. The system consolidates data from all your assets under a single, centralized command, providing you with a comprehensive overview of your fleet’s engine health.
  • 6. User-Friendly Interface with Alert Notifications:
The system presents information in a clear, visually appealing format, allowing you to quickly interpret engine health status at a glance. The user-friendly approach empowers both technical and non-technical staff to make informed decisions about engine maintenance and performance optimization.
  • 7. Seamless Integration with Vib360 Peak Pressure Monitoring Systems:
Vib360 Peak Pressure Monitoring integration allows for a more holistic approach to engine health monitoring, combining vibration analysis with pressure data to give you unparalleled insights. By correlating these data points, you can identify potential issues more accurately and make more informed decisions about maintenance and operations.
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Insights from our System

1. Global Indicators

Global indicators will indicate instantaneous readings for the given operating condition.

Engine Health: Indicates the overall health of the engine in percentage

Combustion condition: Indicates Combustion Condition

Engine RPM

Performance of Mounts & Supports

Governor, Crank driven Accessories Health

Performance of the vibration of Damper

Increase in Fuel consumption

2. Cylinder Specific Indicators

Cylinder Specific Indicators provide instantaneous unit-specific injection, bearing, compression, and moving parts conditions of individual cylinders for the given operating conditions. This is used to identify the health of cylinders in pairs in case of TDC ( Unit tagging is done by taking signals from the flywheel for a 4-stroke engine) tuning.

3. Alerts & Instructions

This information is a summary of recommended actions based on the nature of the operation for the operator to either be aware of or to act.

Red Triangle: Indicates exercising caution and watching related engine operation closely (pre-alert conditions).

Red Circle: Indicates the alert condition. You may need to understand the operating condition better if you need minor intervention or troubleshooting if the trend/engine dynamic behavior persists irrespective of load conditions.

4. Trends

The Trends tab draws long-term trends (approximately 3- months) for different indicators in the required combinations.

5. Live Diagnostic Status

It indicates the processor status when processing the input right from data recording.

6. Signal Status

It indicates synchronization information between two sensors when needed.

7. Latest Reports

The last processed Report can be downloaded in different formats such as Graphic, Spreadsheet, Raw Data, and JSON text as seen below. For extensive downloading one can visit the “downloading” tab from the side bar.
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Our Engine Condition Monitoring System is Type-Approved by ABS & IRS

IRS-CERTIFICATE-ECMS-2022-27-P-1
IRS-CERTIFICATE-ECMS-2022-27-P-2
ABS-CERTIFICATE-ECMS-2023-25
Here is What it Means For You:
  • Asset owner can follow more effective condition-based maintenance rather than OEM recommended time-based maintenance.
  • The ABS & IRS certified system helps in extending the major overhauls.
  • The solution can guide to do minor overhauls to avoid catastrophic failure and to increase fuel efficiency.
  • Assets monitored with a class-approved system has a good resale value.
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Applications of Neptunus' Condition Monitoring System

Condition Monitoring
for Generators

Read More

Condition Monitoring for
Marine Engine

Read More

Condition Monitoring for
Gas Engine

Read More

Condition Monitoring for
Diesel Engine

Read More

FAQs

By detecting emerging defects early, Vib360 allows for proactive maintenance, preventing minor issues from escalating into major, costly repairs. This approach can significantly reduce overall maintenance expenses and unexpected downtime.
Vib360 helps reduce emissions by maintaining engine performance at its peak efficiency. By enabling early detection of engine defects and transitioning to condition-based maintenance, the system ensures that engines operate optimally, avoiding incomplete combustion and reducing pollutant emissions.
By identifying defects early and enabling condition-based maintenance, Vib360 prevents unnecessary wear and major failures. This proactive approach ensures optimal engine performance and extends component longevity.
Class approval ensures Vib360 meets industry standards for safety, reliability, and performance, giving ship operators confidence in its use. It simplifies regulatory compliance, enhances fleet credibility, and ensures seamless integration. Installing a class-approved system also reduces operational risks and improves vessel marketability.
SmartShip notation by ABS recognizes vessels equipped with advanced systems for data collection, monitoring, and decision-making. SmartShip status enhances operational efficiency, ensures compliance with emerging maritime standards, and strengthens the vessel’s marketability.
It can help you enable condition-based maintenance, reducing downtime and costs. It offers real-time health data, remote fleet monitoring, and centralized insights, simplifying planning and minimizing human errors.
It complements time-based maintenance by detecting defects between intervals, providing real-time health data, and justifying optimized schedules with evidence, ensuring proactive and cost-effective maintenance.
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