ENGINE CONDITION
MONITORING
SYSTEM

Engine Condition Monitoring System based on Torsional Vibration by Neptunus

The Engine Condition Monitoring System (ECMS) is a non-intrusive condition monitoring technology that predicts engine health and defects much earlier than all other systems. This is achieved with the help of instantaneous angular speed obtained by measuring speed.

How does ECMS work?

Defects in an engine generate non-uniformity in the rotation (torsional vibration) of the crankshaft, which can be measured on the flywheel by the installation of a single non-intrusive speed sensor (a magnetic pickup sensor). This helps to assess in detail the mechanical behavior of the engine and its operating condition by diagnosing injection, compression, or valve state defaults, as well as bearing and moving parts damages.

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What sets it apart from it's Competitors?

CLASS-CERTIFIED-ABS&IRS

Class-Certified by ABS and IRS

Pin-Point Cylinder Level Faults at the very Nascent Stage

Works for Engines of any Brand or Model

Requires only a Single, Non-Invasive Sensor

In-situ (Customer Environment) as well as Remote Monitoring are Available

Integrate Data from other sources into a single platform

How does it help you?

Avoid unplanned Shutdowns and Breakdowns

Shift to Condition-Based Maintenance from Scheduled Maintenance

Achieve Significant Savings in Lifecycle Costs

Reduce the Carbon Footprint

Overcome the Logistical challenges of Procuring Spare Parts and Skilled Manpower

Take Independent decisions without the need for a Certified Expert

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Insights from our System

Our Engine Condition Monitoring System is Type-Approved by IRS & ABS

Neptunus engine condition monitoring software solution has received A Type approval from the Indian Register of Shipping (IRS).

Asset owner can follow more effective condition-based maintenance rather than OEM recommended time-based maintenance

The IRS-approved system helps in extending the major overhauls

The solution can guide to do minor overhauls to avoid catastrophic failure and to increase fuel efficiency

Assets monitored with a class-approved system has a good resale value

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By optimising the utilisation of spare parts during maintenance and boosting machine dependability, Asset Reliability in Maintenance contribute to the achievement of sustainability goals. Businesses that practice effective asset management can reduce downtime, increase equipment dependability, and utilize fewer resources overall. This approach calls for regular monitoring of machine performance, early detection of problems, and the use of preventative maintenance techniques to fix problems before they get worse. Businesses can reduce their environmental impact and increase operational efficiency by implementing asset reliability management systems.

For assets like engines and gas turbines, Neptunus’ cutting-edge Condition Monitoring the marine engine monitoring system, and the Gas Turbine Vibration Monitoring, are crucial because they maximise maintenance scope, spot issues early, and provide condition insights.

Remote Condition Monitoring plays a pivotal role in ensuring these benefits by allowing continuous oversight and early detection of faults. In the age of sustainability, Oil Quality Management has emerged as a critical component of asset dependability management programs due to its vital function in extending asset life. kidney Loop Oil Filtration and Oil Condition Monitoring are combined in the Oil Quality Management Solution for optimal lubrication performance. By monitoring the quality of the oil they use, organisations may further improve the operation of their equipment.

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